This is a tutorial on how to make a facemask. Hopefully making these will help protect us while keeping the important PPE to the medical workers who really need it. This design was made by me and is in no way made to replace a real surgical mask or n95. However, for the everyday citizen who does eventually have to venture to the grocery store and leave the house, these are great for an extra line of defense.
These can be made with any type of fabric however, the CDC recommends cotton, and 100% quilters cotton seems to have the tightest weave, giving the most protection. Though, any cotton t-shirt will also do.
For this design, I choose to not make a pocket for a filter. This was a personal decision and some may feel safer with a pocket. However, the HEPA filters which many are using for their filters, contain fiberglass which when breathed in can damage the lungs. So, even the maker of these filters is not advising consumers to use them for masks. There is a possibility that it will be dangerous.
This design was made with help from my father who is an MD however, this is in no way certified, I just used his opinion as he is someone who wears facemasks often. As well, he wears glasses so, these were designed to specifically NOT fog up glasses. They are also made to be as comfortable as possible for long time wear. So, this design may take longer to make than many out there. But, this was for a reason. As many of us are making them for our friends and family to reuse over and over again until this pandemic is over, I believed that spending some extra time on the masks to make them comfortable was important. For, if the masks are not comfortable, we will not want to wear them. So these will take some time to make. Especially the first time. Most of those tutorials online are not as fast as they seem.
As a side note, I choose to make fabric straps. These are the most comfortable for long time wear. However, these can easily be changed out for elastic or other straps for those who do not want to spend the time to make them.
So, if this seems like the design for you, here are the steps. I tried to make them as comprehensible as possible. As I know many of the tutorials out there are not user friendly for those who do not have a large amount of sewing experience.